MARUTO 丸東産業

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Company Operations

Company Operations

Manufacturing and sales of laminated film

We manufacture and sell laminate film, a product close to our everyday lives, that is used in the packaging of food, pharmaceuticals and many other products. Leveraging our integrated process from design creation and product planning through to production, we create packaging that will meet your needs.

Sales of packaging materials and machinery

We sell materials (containers, paper containers, label stickers, etc.) and machinery (filling machines, plant equipment, etc.) to do with packaging. In addition to our laminated films, we offer comprehensive services, from proposals to sales, to help you improve your productivity, promote sales of your products, and other challenges.

Flow from Planning to Production

FLOW

We provide a comprehensive, integrated service that extends from planning proposals through to bag-making.

Through our integrated production system, we are able to eliminate time lost in sharing information and ideas between processes and transporting between plants, enabling us to reduce our delivery times.

Thorough quality control is another hallmark of this system.

Sales

Based on our customer-first policy, sales representatives at our 14 sales offices around the country will meet with you face-to-face and propose solutions to meet your packaging needs.

Planning and Design

With a firm understanding of market trends, our design and planning teams provide comprehensive proposals for the creation of sellable products, from product planning through to design creation and sales promotion.

Research and Development

Our development team actively visit you premises to exchange ideas with your engineers, based on which they develop technologies to meet your needs.

Image Processing

The completed design is speedily and accurately processed into images ready for printing.

Cylinder-making

Using our DTP knowledge and experience and our cylinder-making technologies cultivated over many years, we make cylinders that are of high quality and precision. Our plants are equipped with two types of cylinder-making equipment – laser and engraving, each with distinctive characteristics. By using these two different methods for different purposes, we are able to recreate clear, bright photographs and clearly distinguishable text.

Printing

With up to 9-color printing possible on our photogravure splittable printing presses, and data-based color management, we are able to reproduce the colors that you desire.

Lamination

In addition to dry laminators, we also have tandem extrusion laminators. With laminating of up to five layers possible in one process, our laminating equipment offers high quality and functionality, and fewer processes means quicker delivery times.

Slitting

The best cutting method is chosen for the material, enabling high-speed, accurate cutting in a range of sizes from narrow to wide.

Bag-making

We make an extensive range of bags to meet your needs, such as zipper pouches and standing pouches.

Quality Control

Production takes place under exhaustive hygiene management in a cleanroom environment maintained at Class 100,000. Our plants are certified by Japan’s Flexible Packaging Hygiene Association.

All of our printers, dry laminators and tandem extrusion laminators have double-sided in-line defect detectors installed.

Bag Products

With our wide variety of bag-making equipment and a network of partner companies, we are able to make bags in many different shapes.To meet your needs, we will first propose the most suitable bag shape for your requirements.

Three-side Sealed Pouch

Sealed on three sides, this is our most popular pouch shape, offering excellent productivity. Two films are sealed firmly together to ensure superior airtightness.

Pillow Pouch

A single layer of film is joined at the center back. Because there are no side seals, the pillow pouch can hold more contents than the three-side sealed pouch.

Gusseted Pouch

The sides of these pouches have a folded gusset to give more volume to the bag. These side gussets allow the pouch to hold more contents than the pillow pouch.

Three-side Sealed Zipper Pouch

A zipper is added to the three-side sealed pouch to enable the pouch to be resealed after opening. Suitable for food products, health food products, snacks, pet food and other products that need to be kept for a long time.

Standing Pouch

A gusset on the bottom allows the pouch to stand on its own.This makes the product stand out on store shelves, and ease-of-use for the consumer is also improved.

Standing Pouch with Zipper

A zipper is added to the standing pouch to enable the pouch to be resealed after opening.A more functional pouch that offers the dual advantages of being self-standing and resealable.

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